PORTUGUESE ENGINEER CREATES BOLD NEW DESIGNS WITH ALGOR
If you take a vacation to Madeira Island, a popular tourist spot
situated in the Atlantic Ocean about 300 km west of Casablanca,
you will probably use one of the unusual structures analyzed by
José C. Calixto da Silva, a civil engineer in Lisbon, Portugal.
Mr. Calixto da Silva's analyzed designs include a runway built
out over the sea and an 800 foot elevator up the side of a cliff.
Designing these "out of the ordinary" civil engineering
projects required extensive use of Algor stress, heat transfer,
natural frequency (modal), buckling and random vibration analyses.
 | This
model represents a mere 200 meters of the Madeira Island International
Airport extension over the Atlantic Ocean. The complete runway
extension will be 2000 meters in length. |
Air Traffic Makes Runway Extension Necessary
The runway of Madeira Island International Airport is currently
1600 meters long. It can accommodate smaller aircraft such as
Boeing 737s and Airbus type planes. However, it is now necessary
to find a way to land larger planes, such as Boeing 747s and McDonnell-Douglas
DC10s.
Tourism, a major local source of income, and frequent visits from
the island's many natives who live abroad make great demands on
Madeira Island International Airport. Smaller planes are not meeting
that demand.
"Visitors have to suffer in the inconvenience of taking indirect
flights, without the certainty of getting a transit connection
between mainland Portugal and the Island," said Mr. Calixto
da Silva. "It is not uncommon for a traveler to have to wait
for a day or two at the Lisbon Airport before a connecting flight
is available, especially in times of high traffic or bad weather."
The Runway over the Ocean
Mr. Calixto da Silva and José Pacheco Silveira work as
consultants for J. L. Câncio Martins - Projectos de Engenharia,
Lda., which is part of a design-build bidding consortium organized
to present a proposal for the design and construction of the runway
extension and related works at Madeira International Airport.
Unfortunately, there is a limited area in which to build. Building
out over the ocean is a daring and complicated solution.
"Algor software allows different models, all of them quite
big and complex, to be created and analyzed in a minimum of time
and with little effort," said Mr. Calixto da Silva. The more
solutions it is possible to analyze, the better the chance that
the optimum solution can be found and used in the proposal. This
gave Câncio Martins and its consortium the edge over other
bidders. In fact one of Mr. Calixto da Silva's models was chosen
to be presented as the proposed solution.
 | This
von Mises stress contour shows a small section of the runway surface. |
The 2000 meter runway extension over the Atlantic Ocean will be
180 meters wide and will rise over 60 meters above the ocean surface.
It will rest on hundreds of three meter diameter columns founded
on the sea bed by piles. The cost of the runway extension, together
with the cost of upgrading airport buildings and adjoining roads,
is estimated to be around $400 million. Construction is expected
to begin soon.
Analyzing for the Worst
Mr. Calixto da Silva first tested the base project given to him
by the consortium. As part of the design process, he tested for
disasters such as hurricanes, earthquakes, airplane crashes and
shipwrecks into the base, as well as the "normal" stresses
of landing large aircraft. Stress, heat transfer, natural frequency
(modal), buckling and random vibration analyses were all conducted.
"The results of the Algor analyses helped to identify possible
problems and allowed us to deal with them at an early stage, rather
than late in the bidding process, where the consequences might
have been very costly," said Mr. Calixto da Silva.
The Panoramic Elevator
In a separate project, Mr. Calixto da Silva and J. Ribeiro da
Silva were appointed by Hidroenergia, Lda. to design a panoramic
elevator up a highly irregular cliff on the west side of Madeira
Island. The 250 meter structure also included a steel penstock
to control the flow of water into a small hydro-electric power
station at the top of the cliff.
A number of factors had to be taken into account, such as wind,
thermal stress from the afternoon sun, vibration and the force
of gravity for such a huge and weighty object in proportion to
the supporting structure.
 | José
C. Calixto da Silva and J. Ribeiro da Silva at work on the panoramic
elevator. |
The Analyses
The analyses performed on the model of the elevator/penstock structure
included an elastic linear static stress analyses of the gravity,
wind induced and thermal induced loads, as well as a buckling
analysis for the worst loading situations.
A modal analysis was also performed to determine the natural periods
and modes of vibration of the structure. Seismic effects were
determined by a power density spectral analysis. A frequency response
analysis determined the possible alternating forces generated
by wind fluttering.
The Results
A heat transfer analysis helped the engineers determine that the
supports had to be modified and provisions had to be made to allow
for additional longitudinal thermal deformation. In addition,
supports near the base of the support structure were modified
to increase the safety margin, based on the results of the buckling
analysis.
The results of the analyses proved that the structure was feasible
without being overly-expensive, and that safety could be satisfied
under the applicable regulations.
"For example, wind excitation and seismic activity would
not endanger people traveling along the cliff wall in the elevator
at the time of such an event," said Mr. Calixto da Silva.
 | This
analysis shows the displacement of the elevator's support structure
when force is applied. |
About Algor
"Algor software has the great advantage of ease-of-use, yet
is remarkably accurate. The software incorporates several specialized
modules, enabling several different types of analysis which must
be performed for 'out of the ordinary' civil engineering structures,"
said Mr. Calixto da Silva.
"This makes Algor quite suitable for design offices that
deal with state-of-the-art civil engineering structures and venture
into bold new designs.
"In the past, Algor has been seen mostly as a mechanical
engineering oriented program; however, it is a package better
suited than most to meet the needs of civil and structural engineering
analysis."
 |
 | These pictures
show the panoramic elevator under construction. The elevator has
been completed and is currently in use. |
Copyright © 1995 Algor, Inc. All rights reserved.
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